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Custom Hat Boxes

At Elixir Packaging, we offer high-quality custom hat boxes. These boxes are made up of different materials such as cardboard, corrugated, and kraft. But, if you are selling premium hats, we recommend you go for our rigid material because it gives you the most excellent look. In addition to that, you can change its shape, size, style, vibrant colors, and who knows much more. We also provide multiple add-ons, such as ribbons, die-cutting, foiling, and lamination. By partnering with us, you get an opportunity to get free design, 24/7 customer support, and shipping. So, now your budget won’t be an issue. Now, when are we hearing from you?

Additional information


Available in all Custom Sizes


Starts from 50 to Unlimited


CMYK, PMS, Without printing, Off-set printing, Digital printing


Flat View, 3D Mock-up, Physical Sampling (On request)


Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, Lamination, Spot UV, Foil stamping, Embossing, Debossing

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Card stock

Default Process

Die Cutting, Gluing, Scoring, Perforating

Turn-Around Time

Regular (4 to 8 Business Days to ship), Rush order( On Request )

1 review for Custom Hat Boxes

  1. Leo K. Soto

    These custom hat boxes are a homerun. No more crushed brims – the sturdy design keeps my fedoras looking sharp. Plus, the variety of box styles lets me choose the perfect fit for each hat.

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    Why Choose Elixir Packaging

    Incredible Designing

    We have a team of creative designers


    We offer free shipping worldwide


    We never compromise on quality of packaging

    24/7 Support

    We are available 24/7 to hear you out


    We go beyond exception to give you the best


    Our packaging boxes are highly affordable

    Elixir packaging stands out in the industry with its innovative designs and sustainable materials, providing both elegance and environmental responsibility.

    Elixir Packaging, Your premium packaging partner

    Find the enchantment of Elixir Packaging, where we change custom boxes into uncommon packaging experiences! Prepare to be amazed by our wide assortment of adaptable, affordable, and eco-friendly choices. From adorable and minimized to huge and rich, we have the ideal box for each item.

    So why stuck in? Pick Elixir Packaging today and let your brand radiate brilliantly like a precious stone! Your clients will be hypnotized, and your items won’t charm like ever before. Incredible boxes: a definitive elixir for packaging that is flawless!

    What Are Custom Hat Boxes?

    Custom hat boxes are personalized packaging solutions designed to protect and showcase hats, often featuring unique designs, sizes, and materials to enhance a brand’s image and customer experience.

    Custom hat boxes are an excellent choice if you are looking to store your hats safely and securely. You can choose from our high, sturdy hat boxes with multiple finishes. We have a whole library of hat boxes that you can select from and we can print your design on them in no time within no time.

    Custom Printed Hat Boxes Offers An Excellent Branding Opportunity

    Elixir Packaging is the best cardboard hat manufacturer in the world. We have a decade of experience helping businesses grow their sales with customized apparel packaging. This is why we can help you increase your brand image with our high-quality custom cardboard hat boxes.

    In addition to that, we also offer shipping hat boxes that are best for shipping hats to your customers.

    Quality Assurance Guaranteed

    Packaging is the first thing your customers interact with; this is where you can’t mess things up. There is an old saying that your first impression is the last. If you want to leave a long-lasting impression of your hat on your customers, you must adopt custom packaging.

    We offer different types of finishes and printing options that can help you to change your brand image in customers’ minds. All our materials are made of high-quality materials that resonate with your brand.

    Unique Packaging Designs & Styles To Capture Customer’s Attention

    If you are running a small business or a startup, making your products unique is very important. In the beginning, you need to create your brand identity. This is where custom hat boxes can help you.

    At Elixir Packaging, we offer unique box styles, designs, and shapes that allow you to stand out in the competitive market. We can customize your cardboard hat boxes according to your needs and wants.

    You need to tell us your requirements and our professional staff will complete the job in a few days. If you take 1 step further, you can add die-cuts to make your hats visible inside the packaging.

    This approach is unique because it helps you protect your hat and attracts customers’ attention due to its unique designs and styles.

    Some of our best custom hat box styles are:

    • Display
    • Mailer
    • Two-Piece
    • Shoulder
    • Magnetic Closure

    Note: These are just some of our packaging styles for custom boxes for hats. Please get in touch with our customer service department to get more info.

    Materials Available For Hat Packaging Boxes

    Materials are what will be going to protect your products from all hazards. You must choose the material suitable for your brand’s needs and requirements. This is because each material has its unique advantage and is used for different purposes.

    For example, cardboard hat boxes are your go-to packaging material if you sell your products in an e-commerce store or at a retail shop. They are durable, and you can print anything you want on them.

    If you are solely running an e-commerce store, you can go for corrugated hat packaging. As you know, corrugated is one of the most durable materials, so it will protect your products during shipping.

    If your target audience is elite-class customers, you can choose custom hat rigid boxes. Rigid is one of the most durable and luxurious materials used for packaging. Most rigid boxes come with magnets so that you can provide a premium unboxing experience to your customers.

    If you want to use sustainable packaging, you can choose our custom hat kraft boxes. These boxes are made of eco-friendly kraft material that is 100% recyclable and biodegradable. With the help of these custom hat boxes, you can ensure that you are doing something for the environment.

    Advanced Printing & Unique Finishing Options

    Printing plays an essential role when it comes to customized packaging. The quality of the printing is what tells customers how much a brand is serious about its packaging. We use high-quality, imported inks to provide you with the best results.

    With our advanced printing technology, you can expect nothing less than extraordinary. To give you a free hand in your printing, we use different printing styles, such as digital and offset printing, along with PMS and CMYK.

    Each printing technique has its own unique advantage, so it’s entirely up to you which one you choose. If you are not sure which one matches your brand theme, feel free to contact our customer service department.

    Finishing is the last part of the production process, and it is your final shot to take your customization game to the next level. Finishing adds a layer of elegance to your packaging, helping you to 10x the look of your product packaging.

    For your custom hat box packaging, we offer different finishing options, from spot to matt, from aqua to gloss, and many more. By choosing the right finishing option for your packaging, you can ensure that it captures the customer’s attention and gives your products a rich look.

    Why Choose Elixir Packaging For Custom Hat Boxes?

    Elixir is the one-stop solution for all your packaging needs. We offer endless customization options such as ribbons, inserts, embossing, debossing, printing, finishing, laminations, and many more customization options.

    We are a leading custom hat box manufacturer that offers massive discounts on bulk orders. In addition to that, we offer free shipping. So, now, what’s stopping you from clicking on request a quotation and buying wholesale hat boxes?

    Related Products

    Options & Materials

    Packaging is the first thing that your customer sees! Better make it beyond perfect with our perfect packaging solutions.

    Offset Print

    Digital Printing

    Digital Printing

    Flexographic Printing

    Flexographic Printing


    Screen Printing

    letter press printing

    Letterpress Printing

    Gloss Coating

    Gloss Coating

    Matte Coating

    Matte Coating

    Soft Touch Coating

    Soft Touch Coating

    Spot UV

    Spot UV Coating


    Foil Stamping





    Die Cutting

    Die Cutting


    SBS (Solid Bleached Sulfate)



    Kraft Paperboard

    Kraft Paperboard



    Single Wall Corrugated

    Single Wall Corrugated

    Double Wall Corrugated

    Double Wall Corrugated

    Triple Wall Corrugated

    Triple Wall Corrugated

    A Fluit


    B Fluit


    C Fluit


    E Fluit


    F Fluit


    Why Choose Elixir Packaging
    For Custom Hat Boxes

    Make your packaging ravishingly unique, making your products stand out in the marketplace. Let Elixir packaging be your right fit for all packaging requirements. We have this blend of creativity and quality to give you excellent results!

    At Elixir Packaging, we believe in collaborating with businesses. That is why we have hired a whole team of graphic designers to help you. We are proud to say that Our Minimum Order Quantity is so low that you can start from 10 boxes, giving you the confidence to order more. This customized packaging provides a proven result of growth in sales.

    As a business owner, we understand how significant the time is for you during sales season. That is why we offer the fastest turnaround time in the industry. You can get your custom printed hat boxes at your doorstep within 5 to 7 business days. To help small businesses and startups like you, we offer free shipping. So, now, what’s stopping you from clicking on Request A Quotation?

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    Faq - Img

    Frequently Asked Questions

    Yes, Elixir offers custom boxes to meet your unique packaging needs. Our team of experts can assist you in designing and creating custom boxes that are tailored to your brand and product specifications. With our state-of-the-art technology and high-quality materials, we ensure that your custom boxes are durable, eye-catching, and functional. Contact us today to discuss your custom box needs.
    If you are still looking for the exact box size you need from Elixir’s product offerings, don’t worry! Elixir offers customizable options for their boxes to meet your specific requirements. Contact their customer service team and provide your specifications, and they will work with you to create the perfect package for your needs. Don’t settle for a box that doesn’t quite fit – let Elixir create one tailored just for you.
    At Elixir, we offer custom printing services for your artwork. Our state-of-the-art printers and experienced staff ensure high-quality prints perfectly capture your vision. Whether for personal use or business promotions, we’ve got you covered. Contact us today to learn more about our custom printing options.
    All of our products and services are offered at reasonable rates. Visit our website and tell us about your project to get a fast price quote. We’ll get back to you as soon as possible with a customized estimate that works within your price range. Please get in touch with us for all of your company’s requirements.
    Our standard turnaround time is 24 hours, depending on the project’s complexity. We always strive to meet our client’s deadlines without compromising on the quality of the content. Let us help Elixir elevate its online presence with our efficient and effective writing services.
    When you place a purchase with Elixir, we’ll send you an email to confirm it. Then, we’ll go to work developing your unique solution. Although we do not provide proof before printing, you can be sure your product will be of the most incredible quality thanks to our stringent quality control procedures. Your shipment will arrive within the anticipated delivery period stated in your purchase confirmation email.

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