Custom Die Cut Boxes

What are Die Cut Boxes?

Die cut boxes are defined as the custom made packaging created using a die a specialized cutting plate tool to achieve precise shapes, designs, and sizes. These boxes can come in any form pillow boxes, pyramid boxes, and more. They’re popular in retail and branding because they combine functionality with attractive design.

Features of the Custom Logo Die Cut Boxes to Get Benefits

The die cut boxes we create offer true value for your money. Because we understand you’re putting your trust in us, you should get boxes that actually do their job:

• They accommodate lightweight products with ease
• They offer sturdy substrate options ranging from 18pt to 24pt
• Still remains cost-effective across various sizes with digital die cutting technology
• They are the ideal packaging for health & beauty items, card decks, home goods, jewelry, accessories, electronics, and more
• Ship and store flat with hassle-free assembly

How Does Manufacturing of the Custom Die Cut Packaging Take Place in Our Facility?

At Elixir Packaging, we’re a die-cut box manufacturer with a team of experts ready to guide you every step of the way. Our facility manages the entire production of your chosen die cut boxes and conducts thorough quality checks to ensure you get the best. Here’s how the process works:

1. First, we create a special design for the packaging. This design shows the shape, size, and where the cuts and folds will be.
2. We use computer software to make these designs.
3. Next, we make a tool called a “die.” This die is like a big cookie cutter but for packaging. It has sharp metal edges shaped exactly like the design.
4. The die will be used to cut the packaging material into the right shapes.
5. The packaging material like cardboard or paperboard is placed in a machine with the die.
6. When the machine presses down, the die cuts out the shapes and also makes lines where the packaging needs to fold.
7. After cutting, the flat pieces are folded along the crease lines. Then glue is added to stick certain parts together so the packaging forms a box or other shape.
8. After the quality check, the packages are packed and ready to send to customers.

Choose Durable Material for the Best Long-Term Solution

Your packaging material sets the tone for your brand. Therefore, it is essential to use boxes made from high-quality materials. You can get help and the necessary information about selecting the materials from our team as well. We provide a wide variety of die cut packaging materials taken from FSC certified sourcing:

Die Cut Cardboard Boxes

These boxes are made from solid cardboard sheets. The cardboard is a dense flat material made by compressing fibers that usually come from wood pulp. So die cutting into the needed shapes is really easy in it.

Corrugated Die Cut Boxes

These boxes are made from corrugated fiberboard. They have a fluted (wavy) inner layer sandwiched between two flat linerboards. The fluted layer gives excellent strength and cushioning.

Kraft Die Cut Boxes

Kraft boxes are made from kraft paper known for its high tear resistance and strength due to the chemical process called kraft pulping. These boxes are biodegradable and compostable. The natural brown color comes from minimal processing and the absence of bleaching chemicals. You can have these boxes in this material to make sure your customers are satisfied with the eco-friendly quality.

Brown Die Cut Boxes

These are similar to kraft boxes but can be made from standard recycled paperboard or cardboard with a brown finish. The brown color gives a natural look and the material is often uncoated which makes it recyclable.

Rigid Die Cut Boxes

Rigid die cut boxes are made from premium rigid stock giving them a sturdy and luxurious feel. They are less common than cardboard or corrugated options but are often chosen for high-end products.

Styles and Shapes of Die Cut Boxes That Fits Every Need of Your Brand

The packaging shapes of the boxes refer to the physical form of the product you’re selling. You can opt for shapes like rounded, pyramid, or tuck top die cut boxes or other shapes. With die cut packaging, you can create boxes perfectly tailored to your product. For example you can consider options such as:

Die Cut Postal Boxes

These boxes are designed for mailing items safely. They have strong locking flaps or tape seals to keep packages closed during shipping. The die-cutting machine makes exact cuts and creases for easy folding and secure closure.

Die Cut Soap Boxes with Windows

These packaging boxes have cut-out windows covered with clear plastic. The die cutting process includes cutting the window shape precisely. And adding a film to protect the product while letting customers see the soap inside.

Die Cut Folding Boxes

These are designed to fold flat when not in use saving space. The die cutter creates fold lines that make the box easy to open and close.

Die Cut Boxes and Inserts for Fragile Items

These boxes include special inner pieces called inserts that hold delicate items in place. The die cutter shapes both the box and the inserts perfectly to protect fragile things during transportation.

Disposable Bakery and Candy Die Cut Boxes

The die cut boxes in designs for this are made from food-safe FDA approved packaging materials. These boxes are die cut with designs for easy assembly, often including ventilation holes or windows. The materials used are safe for direct contact with food and can be recycled.

Die Cut Gift Boxes

These boxes can be made with fancy shapes, embossing, and foil stamping using die cutting. They often have secure locks or ribbons. The die cutting machines create intricate decorative patterns and precise cuts.

Mailer Die Cut Boxes

These are sturdy boxes designed for shipping, often with extra locking flaps, padding, or handles. The die-cutting process creates secure seams and features that speed up packing and protect the contents.

Die Cut Packaging for Cards

Die cutting is used to make playing card packaging with personalized shapes and cut-out designs. The machine can produce very detailed and intricate shapes that help with branding and gift packaging.

Each style uses precise die cutting to create exact shapes, fold lines, and special features depending on the box’s purpose.

Customization to Make Your Custom Die Cut Embossed Boxes More Elegant with Design Options

Customization allows you to make your die cut embossed boxes more elegant with unique design options. This is done using embossing plates or dies with high pressure, giving a textured and elegant look to the boxes. You can go for the logo with finishes such as matte, gloss, spot UV, or foil stamping.

High-Quality Printing

Printing uses digital or offset printing presses to produce sharp and vibrant colors. Colors are chosen using CMYK (cyan, magenta, yellow, black) for full-color printing or PMS (Pantone Matching System) for exact branded colors.

Inks

The inks are eco-friendly and made to last long without fading ensuring the design stays beautiful on the box over time. Durable inks used are water-based or soy-based which dry quickly and are safe for the environment.

Color Variety

You can have color box options such as black die cut boxes, white die cut boxes, blue die cut boxes, pink die cut boxes, orange die cut boxes, and more. It is entirely up to you how you want the boxes to appear in color.

Templates for Precision

Before production, free digital templates (blueprints) are provided. These templates show cut lines, fold lines, bleed areas, and safe zones. Our designer will create a CAD drawing of a die cut box according to your needs.

Sizes and Dimensions You Get in the Custom Printed Die Cut Boxes

Printed die cut boxes come in many sizes to fit different products perfectly. You can get them in a variety of dimensions, from compact sizes like 2″ × 3.5″ × 0.75″ for small products to medium sizes such as 4″ × 4″ × 2.5″, and even larger die cut options like 5.5″ × 4″ × 3″. If you are confused and don’t know what to choose, just connect with our team; they will guide you exactly.

How Die Cut Boxes Drive More Sales?

In stores, packaging is often the first thing that convinces customers to stop and look at your product. Die cut boxes with clear windows highlight the quality inside. This not only attracts buyers but also allows brands to charge more by delivering a premium look.  To pack your food items you can use custom die-cut mylar bags. In this way there are more chances that your brand’s revenue increases.

Custom Die Cut Boxes Wholesale and Buy in Bulk to Save Money

We at Elixir Packaging offer custom die cut boxes at wholesale and affordable prices. This lets you get premium packaging at cheap rates in any quantity. We also offer discounts and samples upon request. Just connect with the team and discuss the details to get the packaging today.

Elixir Packaging is the Trusted Supplier of Die Cut Packaging in the USA

At Elixir Packaging, you can buy die cut boxes online at the best price with reliable quality. We offer die cut boxes for sale and provide bulk options to reduce the overall die cut box cost for your business. With free die cut box samples, free shipping on die cut boxes, and exclusive offers on sale die cut boxes. As a leading provider of USA die cut boxes, we offer endless customization and no minimum order quantity to deliver solutions that truly match your brand’s vision.