Offset Printing
Offset printing is known for its unmatched detail and luxury finishes ensures sharp, high-quality graphics for bulk orders.
Custom Poly Mailer
Custom poly mailers are lightweight, waterproof, and tear-resistant bags designed to keep your products safe while giving your brand a professional look. With full-color printing, strong self-seal adhesive, and multiple size options, these printed poly mailers are perfect for apparel, accessories, and all e-commerce shipping needs. Whether you want bold designs, custom logos, or personalized poly mailers, they offer secure packaging and affordable shipping for every business.
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“Elixir Packaging was wonderful to work with! I needed custom boxes for my ecommerce business quickly. They were able to make the boxes quickly,…”
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How it works
From quote to delivery in four simple steps.
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Get a quote
Send your size, material and quantity — we'll price it for you.
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Free design & dieline
Our designers prepare your dieline and a realistic 3D mockup — at no cost.
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Approve digital proof
Review and sign off on the exact colours and layout before anything prints.
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Production & delivery
We print, finish and ship your order to your door with care.
High-Quality Custom Poly Mailers for Secure Shipping
Custom poly mailers are one of the most reliable and cost-efficient ways to ship products safely while boosting your brand’s visibility. These lightweight, waterproof bags keep your items protected throughout transit and instantly make your packaging look more professional. With custom poly mailers, e-commerce brands get the perfect balance of durability, style, and affordability.
Whether you want full-color printing, branded messaging, or minimal logo-only packaging, custom poly shipping bags help you stand out while ensuring a secure delivery every time. They’re USPS-approved, tear-resistant, and ideal for apparel, accessories, and online retail products. Our printed poly mailers combine strong adhesive seals, vibrant printing, and U.S. shipping compatibility, making them the top choice for modern eCommerce packaging.
Why Choose Custom Mailing Bags for Your Brand?
Custom poly mailers offer lightweight shipping that cuts down postage costs, making them perfect for high-volume e-commerce brands. Their waterproof and tear-resistant structure keeps your items safe from rain, dust, and rough handling. These branded poly mailers also upgrade your brand image instantly, giving customers a professional unboxing experience. With printed poly mailers, you enjoy full-print branding, clean logo placement, and fast packing because of the strong self-seal flap. From customer satisfaction to presentation, custom mailing bags enhance every part of your shipping process.
Types of Poly Mailers We Offer
We provide a versatile range of poly mailers designed such as:
Standard Poly Mailers: Lightweight, affordable, and great for everyday shipping.
Custom Logo Poly Mailers: Minimal, clean branding with your logo front and center.
Full-Color Printed Poly Mailers: Edge-to-edge designs for bold brand visibility.
Padded Bubble Poly Mailers: Extra cushioning for fragile or delicate items.
Eco-Friendly Recycled Poly Mailers: Sustainable options made with recycled materials.
Heavy-Duty Tear-Proof Mailers: Built for rough handling and heavy shipments.
Apparel Poly Mailers: Ideal for fashion items, hoodies, tees, and soft products.
Returnable Poly Mailers: Double-seal strip for easy customer returns.
Material & Durability Features of Custom Logo Poly Mailers
Our poly mailers are made from premium LDPE, delivering maximum durability without adding extra weight. The multilayer film offers waterproof protection and ensures completely tear-resistant mailers that can handle long transit journeys. Thickness options range from 2.5 to 3.5 mil, depending on your product needs. Each bag includes a secure self-seal adhesive that prevents tampering, while the lightweight structure keeps postage fees lower. These odor-free, professional waterproof poly mailers provide reliable LDPE mailer bags for everyday shipping. We also offer custom bubble mailer for your product safety.
Full Customization Options for Personalized Poly Mailers
Our poly mailers can be tailored exactly to your brand, whether you want bold artwork, minimal logos, or fully personalized messaging. Every detail can be customized to match your style and product needs.
Printing Options
We offer printing options such as:
- Full-color CMYK printing
- Edge-to-edge full artwork coverage
- Simple logo-only designs
- Matte or glossy finish
Available Sizes
Most popular U.S. mailing sizes are:
- 6×9
- 9×12
- 10×13
- 12×15.5
- 14×19
- 19×24
Design Options
We offer design options such as:
- Custom logos
- Pattern designs
- Branded messages or taglines
- QR codes
- Social media icons
These customization options help you create personalized poly mailers that fit your exact brand aesthetic.
Industries That Use Poly Mailers for Smooth Operations
Our poly mailers are widely used across many U.S. industries due to their versatility and durability. Fashion and apparel brands rely on them for soft goods, while jewelry and accessory businesses prefer their lightweight protection. Beauty product sellers, small electronics stores, and subscription box companies also trust them for secure deliveries. They’re perfect for Etsy sellers, handmade product businesses, and all e-commerce packaging needs. Any direct-to-consumer brand can benefit from these flexible shipping bags.
Elixir Packaging Offers a Simple Ordering Process for Poly Mailer Packaging
Ordering custom poly mailers with Elixir Packaging is simple, transparent, and designed to give you full control from start to finish.
Share your required size, type, and quantity: Tell us the specifications you need, whether it’s standard mailers, padded mailers, or fully branded options. We’ll guide you toward the best choice for your products.
Upload artwork or request free design assistance: Already have print-ready artwork? Upload it directly. Need help? Our design team offers free support to create clean, professional visuals that match your brand identity.
Approve your digital mock-up: Before production starts, you’ll receive a detailed digital mock-up to ensure the design, placement, and colors look exactly how you want. Nothing moves forward without your approval.
Production begins: Once approved, we begin manufacturing your custom poly mailers using high-quality materials and precision printing to bring your design to life.
Quality inspection: Every batch undergoes a thorough inspection to confirm durability, print accuracy, and overall quality, so you receive mailers that meet our standards and yours.
Fast U.S. shipping to your door: After passing inspection, your order is securely packaged and shipped quickly anywhere in the U.S., ensuring you get your custom mailers without delays.
Why Choose Elixir Packaging for Poly Mailers?
Elixir Packaging delivers premium LDPE material, high-definition printing, and strong adhesive sealing for every order. We offer low MOQs to support small businesses and wholesale pricing for bulk orders. Our team provides full custom design support, quick U.S. production, and consistent quality checks from start to finish. We also offer eco-friendly options, custom padded poly mailers, custom logo poly mailers, and returnable strip designs, making us one of the most reliable suppliers of poly mailer packaging in the U.S.
| Dimensions | Available in all Custom Sizes |
|---|---|
| Quantities | Starts from 0 to Unlimited |
| Printing | CMYK, PMS, Without printing, Off-set printing, Digital printing |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, Lamination, Spot UV, Foil stamping, Embossing, Debossing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Card stock |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Turn-Around Time | Regular (5 to 7 Business Days to ship), Rush order( On Request ) |
Digital Printing
Best for small orders. No printing plates required. Fast turnaround time. Good for custom designs & multiple variations.
Flexographic Printing
Suitable for medium to large orders. Cost-effective option. Good for simple designs and fewer colors.
Screen Printing
Used for basic designs or logos. Best for limited color printing. Not ideal for complex graphics.
Gloss Coating
A shiny and reflective finish that enhances colors and adds brilliance and is widely used for premium packaging.
Matte Coating
It has a smooth and elegant finish that reduces glare. Ideal choice for luxury packaging that requires a refined presentation.
Soft Touch Coating
This one is known for its durability and premium texture used to induce luxury designs. It ensures a velvety and tactile finish.
Spot UV Coating
A selective glossy finish applied to highlight design elements instantly. It adds texture, and a professional touch to packaging.
Foil Stamping
Applies a shiny, metallic layer to selected design areas, foil stamping enhances visual appeal and adds a luxurious finish.
Embossing
Raised design or logo
Debossing
Pressed (sunken) design effect
Die Cutting
Uses a sharp metal blade to cut custom shapes from paper and delivers precise edges. Ideal to ensure accurate design and size.
SBS (Solid Bleached Sulfate)
It's a premium-grade bleached white paperboard with one-sided coating for high-quality color printing and finishes.
CCNB
CCNB (Clay Coated News Back) is a durable and cost-effective paperboard made from recycled materials.
Kraft Paperboard
Brown Kraft Card is made of virgin and recycled pulp and coated on both sides for printing. Can be used to ensure a rustic look!
C1S/C2S
Premium-grade white art card coated on both sides for high-quality printing and finishing options.
Single Wall Corrugated
Single wall corrugated sheets consist of one fluted medium between two liners. It's a lightweight and cost-effective choice.
Double Wall Corrugated
Double wall corrugated boards feature two layers of fluting that offers enhanced compression strength and durability.
Triple Wall Corrugated
Triple wall corrugated packaging incorporates three layers of fluting that ensures maximum strength. It has load-bearing capacity!
B-Flute
It's a thicker corrugated board offering superior strength and compression resistance. It is ideal for high-quality printing of shipping cartons and die-cut boxes.
C-Flute
Being a medium-thick corrugated board known for its cushioning and stacking strength. Widely used for heavy product storage.
E-Flute
A strong and premium corrugated board known for its fine fluting and durability. It is used for luxury packaging such as retail boxes.
F-Flute
A thin and smooth corrugated board designed for precise printing and elegant finishes. An optimum choice to create packaging for small electronics.
5.0
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Dale A. NewsomRated 5 out of 5
Poly mailers are perfect for keeping my lightweight products safe during shipping - tear-proof and water-resistant!
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Frequently asked questions
Everything you need to know before you order.
What are custom poly mailers made of?
They’re made from durable LDPE, designed to be lightweight and tear-resistant.
Are poly mailers waterproof?
Yes, our waterproof poly mailers keep items safe from rain, moisture, and spills.
Can I print my logo or full design on custom poly mailer bags?
Absolutely, choose from logo-only designs or full-color edge-to-edge printing.
What thickness of custom poly mailer bags is best for shipping?
Most businesses use 2.5–3.5 mil for custom poly mailer bags, depending on product weight.
Are poly mailers recyclable?
Yes, LDPE poly mailers can be recycled at designated drop-off points.
